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Ceramic Filter

Ceramic filter is a new model high-effect, saving-energy flilteration equipment. Ceramic filter is gathering the machinery-power, micropore ceramic and ultrasonic technique into one. Depending on vacuum absorbing and capillary effect it realizes the separation of liquid and solid. This ceramic filter has found their wide application in the seperation of selected mine and tails mine of nonferrous metal, ferrous metal, less-common metal and oxide of electrolyze residue, slag in chemical, environment protection and so on. The material fineness from -200 to -450 meshes and various superfine materials.
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Features of ceramic filter

1.Microvac (vacuum degree0.09~0.098MPa), low moisture of cake.


2.Solid content of filtrate<50ppm, which can be recyle use in the system.


3.Energy saving of ceramic filter can reach 90%, low energy consume, low operation cost.


4.Filter cake cleaning system of ceramic is added, which is fit for the material needed to be washed.


5.PLC and computer integrate with automatic valve control, high degree of automation reduces labor intensity.


6.Compact structure of ceramic filter requires a smaller floor space and offers convenient maintenance.


7.Advanced drainage system of ceramic filter ensures application in any operating conditions.


Working principle of ceramic filter

Filter plate immersed in the slime while in operation produces a surface absorption of filter cake, with the action of capillarity and integrated with vacuum pressure. Filtrate enters distributing valve and drainage tank through filter plate of ceramic filter. Filter cake coming out from slime hopper receives spray washing. Continuous dehydration for filter cake is conducted with the action of high vacuum force.Scraper will automaticly discharge materials once entering the vacuum-free condition. Service water or filtrate enters the ceramic plate through distributing valve and cleaning the blocked miniholes. Cleaning with ultrasonic and low density acid after ceramic plate is used for one period to maintain the efficient service life of ceramic plate.


Specification of ceramic filter

Model

Filter area

(m2)

Filter Disc quantity

(circle)

Filter plate quantity

(piece)

Cubage of Groove (m3)

Power of Installation (kw)

Running Power (kw)

Main frame dimension (L×W×H/)((mm)

TC-1

1

1

12

0.21

3.5

2.0

1600×1400×1500

TC-4

4

2

24

1.0

7.0

3.0

2400×2500×2100

TC-6

6

2

24

1.2

7.0

6.0

2400×2900×2500

TC-9

9

3

36

1.7

9.0

7.0

2700×2900×2500

TC-12

12

4

48

2.2

11.0

7.5

3000×2900×2500

TC-15

15

5

60

2.7

11.5

8.0

3300×3000×2500

TC-21

21

7

84

4.0

13.5

9.0

4600×3000×2600

TC-24

24

8

96

4.5

16.5

10.5

4900×3000×2600

TC-27

27

9

108

5.0

17.0

11.0

5200×3000×2600

TC-30

30

10

120

5.5

17.5

11.5

5500×3000×2600

TC-36

36

12

144

7.0

23.0

16.0

6600×3000×2600

TC-45

45

15

180

8.5

25.0

19.0

7500×3000×2600

TC-60

60

15

180

12.5

33.0

22.0

7500×3300×3000

TC-80

80

20

240

16.2

40.0

24.0

9000×3300×3000

TC-102

102

17

204

18.5

53.0

35.0

8800×3600×3300

TC-120

120

20

240

20

60.0

40.0

9700×3600×3300

TC-150

150

25

300

24

75.0

47.0

11200×3600×3300

Any change of technical parameters, there is no further notice.


Capacity reference parameter for various minerals

Mineral

Size Distribution

Feeding Concentration

Capacity

(kg/m2/h)

Water Content

(%)

Gold Concentrates

-200~-325Mesh

50~60

900~1500

6.5~11.5

Gold Gangue

-200~-400Mesh

45~60

400~600

13~16

Copper Concentrates

-200~-325Mesh

45~60

600~900

6.5~12

Iron Concentrates

-200~-325Mesh

40~60

850~1500

6~10

Zinc Concentrates

-200~-325Mesh

50~60

750~900

6.5~12

Lead Concentrates

-200~-400Mesh

50~65

650~800

10~12

Bauxite

-200~-325Mesh

50~60

350~450

10.5~12

Lead-zinc Gangue

-200~-325Mesh

50~65

350~550

12~16

Residue of Cyanide

-325~-450Mesh

50~60

350~550

21~24

Sulfur concentrates

-200Mesh pass 80%

50~65

350~790

8~12

Nickel concentrates

-200~-325 mesh

55~60

300~600

10~12

Coal concentrates

-200Mesh pass 80%

50~65

550~930

18~20

Zinc oxide

-200Mesh pass 75%

55~65

620~1200

8~12

Fluorite powder

-200Mesh pass 60%

55~65

750~900

8~12


Filtro cerámico de vacío

Filtro de vacío de cerámica es un nuevo modelo de equipo de flilteración, alto -efecto, ahorro-energía,  que está reuniendo la tecnología de maquinaria-potencia minihole cerámica ultralónica en uno. Dependiendo de la absorción de vacío y el efecto capilar para hacer realidad la separación de líquido y sólido. Estos productos han encontrado su amplia aplicación en la separación de minas seleccionadas y mina de colas de metales no ferrosos, metales ferrosos, metales menos comunes y óxido de residuos electrolíticos, escoria química, protección del medio ambiente y así sucesivamente. La finura del material desde -200 a -450 mallas y diversos materiales superfino.


Características y ventajas técnicas

1.Los microfilamentos (grado de vacío -0,09 ~ -0.98MPa), tortas de baja calidad.


2.El contenido de sólidos de filtrado <50 ppm, se puede utilizar en el sistema.


3.Ahorro de energía a 90%, bajo consumo de energía, bajo costo de operación.


4.La torta de filtro añadido al sistema de limpieza, el material requerido para el lavado.


5.PLC y la válvula de control automático integrada por ordenador, un alto grado de automatización reduce la intensidad del trabajo.


6. Diseño compacto requiere poco espacio en el suelo, y ofrece un fácil mantenimiento.


7. Avanzado sistema de drenaje para asegurar que el uso en todas las condiciones.


Principio de funcionamiento

Placa de filtro sumergida en el limo mientras en funcionamiento produce una absorción superficial de la torta de filtro, con la acción de la capilaridad y se integra con la presión de vacío. El filtro entra en la válvula distribuidora y el tanque de drenaje a través de la placa filtrante. La torta de filtración que sale de la tolva de limo recibe el lavado por pulverización. Y la deshidratación continua para la torta de filtración se realiza con la acción de la fuerza de alto vacío. El rascador descargará automáticamente los materiales una vez que entre en el estado libre de vacío. El agua de servicio o el filtrado entra en la placa de cerámica a través de la válvula de distribución y la limpieza de la entoectad minihole bloqueada. La limpieza con ácido ultrasónico y de baja densidad después de la placa de cerámica se utiliza durante un período para mantener la vida útil eficiente de la placa de cerámica.


Especificación

Modelo

Área de filtro (m2)

Cantidad de disco de filtro

(círculo)

Cantidad de placa filtrante

(pieza)

Cubo de ranura (m3)

Potencia de instalación (kw)

Potencia corriente (kw)

Dimensión de trama principal (mm)

TC-1

1

1

12

0.21

3.5

2.0

1600×1400×1500

TC-4

4

2

24

1.0

7.0

3.0

2400×2500×2100

TC-6

6

2

24

1.2

7.0

6.0

2400×2900×2500

TC-9

9

3

36

1.7

9.0

7.0

2700×2900×2500

TC-12

12

4

48

2.2

11.0

7.5

3000×2900×2500

TC-15

15

5

60

2.7

11.5

8.0

3300×3000×2500

TC-21

21

7

84

4.0

13.5

9.0

4600×3000×2600

TC-24

24

8

96

4.5

16.5

10.5

4900×3000×2600

TC-27

27

9

108

5.0

17.0

11.0

5200×3000×2600

TC-30

30

10

120

5.5

17.5

11.5

5500×3000×2600

TC-36

36

12

144

7.0

23.0

16.0

6600×3000×2600

TC-45

45

15

180

8.5

25.0

19.0

7500×3000×2600

TC-60

60

15

180

12.5

33.0

22.0

7500×3300×3000

TC-80

80

20

240

16.2

40.0

24.0

9000×3300×3000

TC-102

102

17

204

18.5

53.0

35.0

8800×3600×3300

TC-120

120

20

240

20

60.0

40.0

9700×3600×3300

TC-150

150

25

300

24

75.0

47.0

11200×3600×3300

Cualquier cambio de los parámetros técnicos, no otro aviso.


Parámetro de referencia de capacidad para diversos minerales

Mineral

Distribución de tamaño

Concentración de alimentación

Capacidad (kg/m2/h)

Contenido de agua (%)

Concentrados de oro

-200~-325Mesh

50~60

900~1500

6.5~11.5

Ganga de Oro

-200~-400Mesh

45~60

400~600

13~16

Concentrados de cobre

-200~-325Mesh

45~60

600~900

6.5~12

Concentrados de Hierro

-200~-325Mesh

40~60

850~1500

6~10

Concentrados de Zinc

-200~-325Mesh

50~60

750~900

6.5~12

Concentrados de plomo

-200~-400Mesh

50~65

650~800

10~12

Bauxita

-200~-325Mesh

50~60

350~450

10.5~12

Ganga de

Plomo - zinc

-200~-325Mesh

50~65

350~550

12~16

Residuo de Cianuro

-325~-450Mesh

50~60

350~550

21~24

Concentrados de azufre

-200Mesh pass 80%

50~65

350~790

8~12

Concentrados de níquel

-200~-325 mesh

55~60

300~600

10~12

Concentrados de carbón

-200Mesh pass 80%

50~65

550~930

18~20

Óxido de zinc

-200Mesh pass 75%

55~65

620~1200

8~12

Polvo de fluorita

-200Mesh pass 60%

55~65

750~900

8~12


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